Tuesday, December 1, 2009

Update on Enhancements Done

Following the acquisitions, no time was wasted installing the various parts. It was an anxious period because I had no idea how everything will gel together. I was aware what each enhancement would deliver but each individual part need to work in cognisance with the rest as a package. Over a period of 4 days, the car was transformed dramatically. Here's a quick glimpse of the enhancements done and a personal assessment of the effects to the overall performance of the car.

I have mentioned earlier that the ECU would remain stock. However, when you have a professional ECU tuner in town, I did not want to forego the chance to give him a shot at reflashing the ECU. After 2 days of poking and probing, he added more horses to the engine than I could imagine. Not only was power increased, fuel consumption improved dramatically too. Apparently, the car was running a rich mixture to prevent a blown engine. The tuner lean out the mixture just enough such that I could still use the lower RON rating fuel in Malaysia and Thailand without compromising on power delivery. Most noticeably was how much quieter the engine is compared to stock. The electronic throttle was also tuned to be more sensitive. The speed cut has also been removed and the revolution cut has been increased by another 500 rpm. The overall effect is that the car accelerates very, very quickly. The increase in torque can also be felt in all gears. The car is really, really fun to drive now.

The Exedy lightened flywheel and organic clutch are a match made in heaven. Earlier on, I was told that more revolutions would be needed to move the car and my earlier experience with the organic clutch was that I needed bigger leg muscles to operate it. Those fears were unfounded. I did not have to rev the engine any more than usual and the clutch is just a tad heavier compared to the stock. In fact, when the clutch runs in, it would not be any different than the stock clutch. But, the difference lies in the delivery. The car takes off like a bat out of hell and pulls very strongly in any gear. The bite point of the clutch is almost immediate once you release it. The lightened flywheel gives the impression that the car has undergone a weight loss programme. Put together, this is a potent combination if you want quick gear changes and power on the move. The effects is also attributed to the re-tuned ECU.

The thin version of the NRG steering wheel quick release was installed with the MoMon Quark steering wheel. It was disappointing because the fit is really bad. Somehow the boss kit does not match the quick release. More work will be needed to make the whole system work properly. The regular quick release puts the steering wheel too close to the driver and makes it difficult to operate the signal indicators and windshield wipers stock controls. An order has been placed for a lower height boss kit. Hopefully, this will solve the problem or else, I will have no choice but to revert back to the original system.

The Scan Gauge II does not work with the JDM Swift Sport. As such, the center console idea has been scrapped completely. I will have to rely on manual calculations to estimate the 'distance to empty'. This is really selfish on the part of the Suzuki factory to have such a system. While everybody else is OBD II compliant, Suzuki made it impossible to read any data from the OBD II port on the car. Anyway, with the re-tuned ECU, there is a strong likelihood that the Scan Gauge II may be able to read the data. This is not tested yet but I am quite sure it will work this time.

The Racetech battery could not be installed because the terminal points of the battery does not fit the original couplings of the harness. I need to buy adapters in order to use back the original couplings. Needless to day, they have been ordered. The next problem that needs fixing is securing the battery onto the original battery tray. The Racetech battery is about 2/3 the size of the original battery. Some customised brackets will be necessary to secure the battery.

The Kansai front splitters have been replaced by the Greddy front lip, painted in red. The rear diffuser has been painted red completely. In addition, the Kansai rear spoiler has also been replaced by a Greddy rear spoiler painted in red. The car is as red as you can imagine. The only black stuff are the side skirts which I decided to keep black in colour because removing them may mean damaging some clips which holds the side skirt to the car. The car looks awesome. The deal on the Magline wheels did not go through. That could be a blessing in disguise as I think the G07 wheels looks really nice now with the overall red theme.

Pictures will be posted once available.

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